• High Capacity Cement Production Plant Machine
  • High Capacity Cement Production Plant Machine
  • High Capacity Cement Production Plant Machine

High Capacity Cement Production Plant Machine

Application: Construction, Mineral Operation
Certification: CE, ISO
Customized: Customized
Automatic Grade: Automatic
Capacity: 2-4000tpd
Model: Verious
Customization:

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Basic Info.

Model NO.
Various
Rev
0.36-3.57rpm
Installation
Under Our Engineer′s Guide
Certificate
ISO9001,ISO14000,CE
Testing
Supply
Training
on Site
After Sale Service
for The Whole Using Life
Design
by Professional Engineers
Type
Cement Equipment
Transport Package
Packaging in Standard Containers
Specification
ISO9001, ISO14000, CE
Trademark
ZK
Origin
Zhengzhou, China Mainland
Production Capacity
200-4000t/D

Product Description

Types of cement plants:

1. VSK Cement Plants
2. Portland Cement Plants
3. Clinker Plants
4. Rotary Kiln Plants
5. Mini Cement Plants

High Capacity Cement Production Plant Machine


Process of cement production line:

1. Raw Materials
The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material, limestone, is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products. The use of by-product materials to replace natural raw materials is a key element in achieving sustainable development.

2. Raw Material Preparation
Mining of limestone requires the use of drilling and blasting techniques. The blasting techniques use the latest technology to ensure that vibration, dust, and noise emissions are kept at a minimum. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter.

Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screens, the limestone is reduced to a size less than 100 mm and stored until required.
Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas until required.

3. Crushing and Pre-homogenization.
Crushing. During producing Concrete, most of the raw materials must be first crushed before being used to make concrete. Among these raw materials which include lime stone, clay, iron ore and coal, etc. The lime stone is of the greatest usage to make concrete. With comparatively larger particles and higher hardness, crushing the lime stone to required fineness after mining is of relatively important consequence among crushing all those raw materials.

There are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher, etc. According to the raw materials' different particles and hardness, there are several suitable crushers which can be used in the crushing.
Pre-homogenization of raw materials.

4. Raw material Homogenization.
In the process of new dry concrete production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.

5. Pre-heater and calciner

6. The burning of concrete clinker

7. Grinding
Grinding is the last process of cement produce and also is the most current consuming working procedure. Cement clinker get grinded into the right size. The smaller the particle size is, the better the final cement is. It's important to choose suitable grinding machine.

8. Concrete Packaging.

High Capacity Cement Production Plant Machine

Dry process cement production line  (25-200t/d)Configuration

Clinker capacity

Equipment

Parameters

25t/d

50 t/d

100 t/d

150 t/d

200 t/d

Rotary kiln

Specification

Φ1.4×33m

Φ1.6/1.9×36m

Φ2.2×45m

Φ2.5×50m

Φ3×60m

 

Capacity

1t/h

2t/h

4t/h

6t/h

8t/h

 Calcination

Temperature

(ºC)

1450

1450

1450

1450

1450

Raw mill

Specification

Φ1.2×4.5m

Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity

1.7t/h

4.5t/h

9t/h

12t/h

16t/h

Motor power

55kW

130kW

210kW

210kW

310kW

Cement mill

Specification

Φ1.2×4.5m Open circuit

Φ1.5×5.7m

Open circuit

Φ1.83×6.1m Open circuit

Φ1.83×6.1m

Closed circuit

Φ2.2×6.5m

Closed circuit

Capacity

1.4t/h

3.5t/h

6.5t/h

8t/h

12t/h

 

 

Motor power

55kW

130kW

210kW

210kW

310kW

 

New dry process cement production line (300-1500t/d) configuration

Clinker Capacity

Parameters

300t/d

700 t/d

1000 t/d

1500 t/d

Pre-heater

    C1

2-Φ2500

Φ3500

Φ4800

2-Φ4000

C2

Φ3600

Φ4800

Φ4800

Φ5800

C3

Φ3600

2-Φ3700

Φ5200

Φ5800

C4

Φ3600

Φ4800

Φ5200

Φ6200

C5

Φ3600

Φ4800

Φ5200

Φ6200

 

Pre-calciner

 

Specification

Φ2200

Φ2800

Φ4800

Φ5200

Rotary kiln

Specification

Φ2.8×44m

Φ3×48m

Φ3.2×50m

Φ3.5×54m

 

Capacity

12.5t/h

30t/h

42t/h

63t/h

 

Calcination temperature

(ºC)

1450

1450

1450

1450

Raw mill

 

Specification

 

Vertical roller mill

Φ1700

 

Dry mill

Φ3.2×7+1.8m

 Dry mill

Φ3.5×10m

HRM2800

Vertical roller mill

 

Capacity

30t/h

50t/h

85t/h

130~160t/h

Motor power

400kW

1000kW

1250kW

1250kW

Cement mill

Specification

Φ2.4×13m

Open circuit

Φ3×11m

Closed circuit

Φ3.2×11m

Closed circuit

Φ4.2×13.5m

Closed circuit

Capacity

22t/h

42t/h

64t/h

95t/h

Motor power

800kW

1250kW

1400kW

3550kW


Company Name: Henan Zhengzhou Mining Machinery Co., Ltd.
Official Website: http://hnzkjq.en.made-in-china.com/ & http://hnzkjq.en.made-in-china.com/
24-hour Free Sales Consulting Phone: 861-0371 -5590 2866.
Company Address: Qiaolou caizhai industrial estate, Xingyang city, Henan Province
Please pay attention to the company's other products:
Price of rotary kiln: http://hnzkjq.en.made-in-china.com
Rotary Kiln: http://hnzkjq.en.made-in-china.com
Preheater: http://hnzkjq.en.made-in-china.com
Cement Mill: http://hnzkjq.en.made-in-china.com
Rotary Dryer: http://hnzkjq.en.made-in-china.com
Raw Mill: http://hnzkjq.en.made-in-china.com
Ball Mill: http://hnzkjq.en.made-in-china.com

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