| Customization: | Available |
|---|---|
| Application: | Construction |
| Certification: | CE |
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1. Small Turnkey Cement Plant adopts advanced technology and equipment of current cement industry. With the advanced technology and dependable equipment, great economy benefits can be acquired.
2. The high-efficiency low-resistance five-stage cyclone pre-heater and cdc furnace system with high gas adaptability, high classification efficiency, high heat exchanging efficiency and low system resistance will be adopted at the kiln inlet, so as to increase the output of clinker.
3. New technology will be adopted at the rotary kiln head.
4. In the raw meal grinding section, air swept drying mill is adopted. The raw material is dried by waste heat from the kiln inlet to save energy and investment.
5.According to technology requirements of the new dry process rotary kiln, advanced computerized
dcs control system is adopted for the control of main production parts from bottom of raw material blending silos to top of cement silos. And PLC control system is adopted for other parts.
6.Great importance has been attached to the environment protection in the plan. In order to measure up to the environment protection standard, advanced and practicable dust collectors are adopted at all dust generating points.
Brief introduction of Small Turnkey Cement Plant:
1) Limestone crushing
2) Raw material storage and blending
3) Raw meal grinding
4) Raw meal homogenizing and kiln feeding
5) Kiln inlet, kiln middle, kiln head and pulverized coal preparation
6) Waste gas treatment at kiln inlet
7) Clinker and admixture storage
8) Cement grinding
9) Cement storage and packing
Dry process cement production line (25-200t/d)Configuration
|
Capcity |
25t/d |
50 t/d |
100 t/d |
150 t/d |
200 t/d |
|
|
Rotary kiln |
Specification |
Φ1.4×33m |
Φ1.6/1.9×36m |
Φ2.2×45m |
Φ2.5×50m |
Φ3×60m |
|
Capacity |
1t/h |
2t/h |
4t/h |
6t/h |
8t/h |
|
|
Calcination Temperature (ºC) |
1450 |
1450 |
1450 |
1450 |
1450 |
|
|
Raw mill |
Specification |
Φ1.2×4.5m Open circuit |
Φ1.5×5.7m Open circuit |
Φ1.83×6.1m Open circuit |
Φ1.83×6.1m Closed circuit |
Φ2.2×6.5m Closed circuit |
|
Capacity |
1.7t/h |
4.5t/h |
9t/h |
12t/h |
16t/h |
|
|
Motor power |
55kW |
130kW |
210kW |
210kW |
310kW |
|
|
Cement mill |
Specification |
Φ1.2×4.5m Open circuit |
Φ1.5×5.7m Open circuit |
Φ1.83×6.1m Open circuit |
Φ1.83×6.1m Closed circuit |
Φ2.2×6.5m Closed circuit |
|
Capacity |
1.4t/h |
3.5t/h |
6.5t/h |
8t/h |
12t/h |
|
|
|
Motor power |
55kW |
130kW |
210kW |
210kW |
310kW |
New dry process cement production line (300-1500t/d) configuration
|
Capacity |
300t/d |
700 t/d |
1000 t/d |
1500 t/d |
|
|
Pre-heater |
C1 |
2-Φ2500 |
Φ3500 |
Φ4800 |
2-Φ4000 |
|
C2 |
Φ3600 |
Φ4800 |
Φ4800 |
Φ5800 |
|
|
C3 |
Φ3600 |
2-Φ3700 |
Φ5200 |
Φ5800 |
|
|
C4 |
Φ3600 |
Φ4800 |
Φ5200 |
Φ6200 |
|
|
C5 |
Φ3600 |
Φ4800 |
Φ5200 |
Φ6200 |
|
|
Pre-calciner |
Specification |
Φ2200 |
Φ2800 |
Φ4800 |
Φ5200 |
|
Rotary kiln |
Specification |
Φ2.8×44m |
Φ3×48m |
Φ3.2×50m |
Φ3.5×54m |
|
Capacity |
12.5t/h |
30t/h |
42t/h |
63t/h |
|
|
Calcination temperature (ºC) |
1450 |
1450 |
1450 |
1450 |
|
|
Raw mill |
Specification |
Vertical roller mill Φ1700 |
Dry mill Φ3.2×7+1.8m |
Dry mill Φ3.5×10m |
HRM2800 Vertical roller mill |
|
Capacity |
30t/h |
50t/h |
85t/h |
130~160t/h |
|
|
Motor power |
400kW |
1000kW |
1250kW |
1250kW |
|
|
Cement mill |
Specification |
Φ2.4×13m Open circuit |
Φ3×11m Closed circuit |
Φ3.2×11m Closed circuit |
Φ4.2×13.5m Closed circuit |
|
Capacity |
22t/h |
42t/h |
64t/h |
95t/h |
|
|
Motor power |
800kW |
1250kW |
1400kW |
3550kW |
|
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