Refractory Long Service Life Lime Vertical Kiln

• Customization: Available
• Transport Package: Packing in Standard Containers or Meet Your Demand
• Specification: ISO9001, ISO14000, CE
• Model NO.: 30-60, 40-80
• Origin: Henan, China (Mainland)
• HS Code: 8417
• Production Capacity: 50-500t/D

Product Description

Production introduction:
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc.

Application
It was widely used in metallurgy, construction materials, calcium carbide, Nanometer calcium carbonate, aerated concrete, sugaring, etc.
Features and Advantages



  
Features and Advantages:
1.Save energy
2.The shell of kiln use four layer refractory in vertical masonry, good effect of thermal insulation.
3.   Long service life of refractory
4. Less cover area

Technology Specifications: 
 

Technical Parameters Of Vertical Klin (Mixed Fuel)
Capacity(t/d)	Effective Volume	Effective Height	Effective Section	Limestone Size	Heat Consumption	CaO	Activity
	(m^3)	(m)	Dia.(m)	(mm)	(kJ/kg)	(%)	(mL)
100	98	20	Ø2.5	30~60/40~80	<4600	>90	>300
120	141	20	Ø3.0	30~60/40~80	<4600	>90	>300
150	202	21	Ø3.5	30~60/40~80	<4500	>90	>300
200	301	24	Ø4.0	30~60/40~80	<4500	>90	>300
300	397	25	Ø4.5	30~60/40~80	<4400	>90	>300
400	491	25	Ø5.0	30~60/40~80	<4200	>90	>300
500	735	26	Ø6.0	30~60/40~80	<4200	>90	>300
Remarks: All above data are for reference only.
Technical Parameters Of Vertical Lime Kiln (Fuel: Gas)
Capacity(t/d)	Effective Volume	Effective Height	Effective Section	Limestone Size	Heat Consumption	CaO	Activity
	(m^3)	(m)	Dia. or L×W(m)	(mm)	(kJ/kg)	(%)	(mL)
50	70	20	Ø2.0	30~60/40~80	<4600	>90	>300
70	80	20	Ø2.5	30~60/40~80	<4600	>90	>300
80	100	20	Ø2.5	30~60/40~80	<4500	>90	>300
100	120	20	Ø2.7	30~60/40~80	<4500	>90	>300
120	140	20	Ø3.0	30~60/40~80	<4400	>90	>300
130	150	21	Ø3.0	30~60/40~80	<4200	>90	>300
150	200	20	2.5×4.5	30~60/40~80	<4200	>90	>300
Remarks: Above data are for reference only, and suitable for Vertical Kiln which use low heat fuel.  Utilization coefficient of Vertical Kiln which use high heat fuel is higher.

Related Products

Working Principle;

The kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly around its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, the materials gradually move down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter-current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or 'firing pipe') which acts like a large burner. The fuel may be gas, oil or pulverized coal.

Machine Stucture:
 

Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device.

Its main features are:

a). 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation.

b). Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it.

c). Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission.

d).Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.

e).Low speed unloading rotation device is designed for easy installation and commissioning. It also can guarantee unloading rotationoperation during maintenance of main driving system or other emergency situation. This design can prevent cylinder from bending and deforming during the temperature is cooling down.

f).Mechanical or hydraulic catching roller is optional according to different type of rotary kiln. Both them have high accuracy and reliability, and also make sure evenly attrition of outer circle of supporting roller and tyre at the direction of complete width.

g).Radial direction contacting type sealing device is adopted at kiln inlet and outlet. They are perfect suitable for dimension tolerance of cylinder and skewing movement of cylinder. This sealing device's feature is good performance, longer working life and easy for replacement.



Our service:

Training & Service

Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design and manufacturer equipment,
according to your special demand.

Sale services: servant
Send technicians to the jobsite for guiding the installation and adjustment, training operators 
and finishing the check and accept together with you.



After-sale services: faithfulness
To establish long term friendship, we will regularly pay return visit to customers.
In addition, we provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory?level of spare parts, which means the replacements can be shipped to you right away.

Welcome to visit our company and workshop, we sincerely look forward to cooperating with 
you. We will provide you with the most suitable products with the reasonable price.