Introduction of Cement Rotary Kiln
Cement rotary kiln is the main equipment for dry and wet production of cement clinker.Rotary kilns are widely used in metallurgy, chemical industry, construction, refractories, and environmental protection industries. The rotary kiln firing system is equipment with technological innovation.This system adopts the domestic advanced technology,such as the most advanced hydraulic block wheel device, a high measurement accuracy of measurement piston pump, high-precision control valve and contact-type graphite block sealing device.
Features of Cement Rotary Kiln
The structure of kiln is simple, operate conveniently and reliably in life, less wearing parts, high rate of operation, it is the equipment to calcine high-grade cement in cement plant. Meanwhile, it is also widely used in metallurgical, chemical, construction and other industries. The rotary kiln produced by my company is with strong structure, operation smooth, high-quality products etc and can provide users with advanced high-performance vertical pre-heater, 5 degree cyclone pre-heater.
Cement Rotary Kiln Processes Wet and Dry Cement Rotary Kiln
With the arrival of rotary kilns, cement manufacturing processes became sharply defined according to the form in which the raw materials are fed to the kiln. Raw materials were either ground with addition of water, to form a slurry containing typically 30-45% water, or they were ground dry, to form a powder or "raw meal".
- In the Wet Process, the kiln system is fed with liquid slurry, the water then being evaporated in the kiln.
- In the Semi-Wet Process, raw material is prepared as a slurry, but a substantial proportion (50-80%) of the water is mechanically removed, usually by filtration, and the resulting "filter cake" is fed to the kiln system.
- In the Dry Process, the kiln system is fed with dry raw meal powder.
- In the Semi-Dry Process, a limited amount of water (10-15%) is added to dry raw meal so that it can be nodulised, and the damp nodules are fed to the kiln system.
The parameters of cement rotary kiln
Specifications
(m) |
The size of the kiln |
Capacity
(t/h) |
Speed
(r/min) |
Power (kw) |
Weight
(t) |
Diameter (m) |
Length (m) |
Gradient (%) |
φ 1.4× 33 |
1.4 |
33 |
3 |
0.9-1.3 |
0.39-3.96 |
18.5 |
47.5 |
φ 1.6× 36 |
1.6 |
36 |
4 |
1.2-1.9 |
0.26-2.63 |
22 |
52 |
φ 1.8× 45 |
1.8 |
45 |
4 |
1.9-2.4 |
0.16-1.62 |
30 |
78.2 |
φ 1.9× 39 |
1.9 |
39 |
4 |
1.65-3 |
0.29-2.93 |
30 |
77.59 |
φ 2.0× 40 |
2 |
40 |
3 |
2.5-4 |
0.23-2.26 |
37 |
119.1 |
φ 2.2× 45 |
2.2 |
45 |
3.5 |
3.4-5.4 |
0.21-2.44 |
45 |
128.3 |
φ 2.5× 40 |
2.5 |
40 |
3.5 |
9.0-10.5 |
0.44-2.44 |
55 |
149.61 |
φ 2.5× 50 |
2.5 |
50 |
3 |
6.25-7.4 |
0.62-1.86 |
55 |
187.37 |
φ 2.5× 54 |
2.5 |
54 |
3.5 |
6.9-8.5 |
0.48-1.45 |
55 |
196.29 |
φ 2.7× 42 |
2.7 |
42 |
3.5 |
10.0-11.0 |
0.10-1.52 |
55 |
198.5 |
φ 2.8× 44 |
2.8 |
44 |
3.5 |
12.5-13.5 |
0.437-2.18 |
55 |
201.58 |
φ 3.0× 45 |
3 |
45 |
3.5 |
12.8-14.5 |
0.5-2.47 |
75 |
210.94 |
φ 3.0× 48 |
3 |
48 |
3.5 |
25.6-29.3 |
0.6-3.48 |
100 |
237 |
φ 3.0× 60 |
3 |
60 |
3.5 |
12.3-14.1 |
0.3-2 |
100 |
310 |
φ 3.2× 50 |
3.2 |
50 |
4 |
40.5-42 |
0.6-3 |
125 |
278 |
Company Information
Henan Zhengzhou Mining Machinery Co., Ltd, is located in Wulong Industrial Park of Zhengzhou Xingyang which is the capital of Henan Province. It is at the junction of 310 State Road and Xingmi Road, close to the highway, railway station, West Zhongyuan Road, downtown area of Zhengzhou and Zhengzhou International Airport. The transportation condition is very convenient.
The main products of company include: ball mill, rotary kiln, vertical preheater, cooler, crusher, metallurgical coke oven, magnetic separator, flotation machine, classifier, feeder, bucket elevator, preheater, dust collector, elevator, drier, and other equipments relate to metallurgy, cement, lime, mineral processing, refractory, chemical industry. The products of Henan Zhengzhou Mining Machinery Co., Ltd have been sold to every province of China and exported to Russia, Korea, Vietnam, Malaysia, Nepal, Bangladesh, Mexico, Armenia, Africa, South America and other countries and regions.