700tons Per Day Clinker Cement Manufacturing Plant

• Customization: Available
• After-sales Service: Provide a Full Set of After-Sales Service.
• Warranty: 1 Year
• Model NO.: Various Model
• Application: Construction, Mineral Operation
• Certification: ISO
• Customized: Customized
• Automatic Grade: Automatic
• Installation: Under Our Engineer's Guide
• Training: on Site
• Certificate: ISO9001, ISO14000, CE
• Model Selected: We Offer
• Color: Customized
• Working Hours: Continuous
• After Sale Service: for The Whole Using Life
• Testing: We Offer
• Design: by Our Professional Engineer
• Name: China Cement Plant Making Equipment
• Transport Package: Exported Standard Package
• Specification: ISO9001, ISO14000, CE
• Trademark: ZK
• Origin: Zhengzhou, China
• HS Code: 8417
• Production Capacity: 150-3000tpd(China Cement Plant Making Equipment)

Product Description

700tons per day Clinker Cement Manufacturing Plant

Product Description

 

Cement grinding plant introduction

Cement grinding station, or called cement grinding plant, is an individual cement grinding unit formed independently from the final product stage of cement production. Cement Grinding Station processing stage will add the cement clinker into the appropriate amount of mixed materials for grinding, to produce the finished cement. 

The new-type cement grinding units adopt pre-grinding technology. The cement grinding units not only reduce the particles of feeding materials, but also help to produce cracks and flaws inside the particles, which largely increase production capacity of cement mill, reduce the energy consumption.

Henan Zhengzhou Mining Machinery Co., Ltd. was founded in 1956, has rich experience in cement plant and cement grinding plant construction, who can provide customers with the whole plant design, equipment supply, installation and commissioning supervision, etc one-stop services. If you want to know more information about the differences between cement grinding plant and full cement plant, you can contact with us directly. 



Advantages

1. High grinding efficiency

For the structure, of the cement mill, weadopts the advanced obstructing equipment for internal powder, add theactivated device to the fine grinding chamber, and there is the special grateplate at the end of the cement mill, which can reduce the size of the grindingmedium, greatly improve the grinding efficiency, and achieve the purpose ofhigh output and low energy consumption.

2. Energy saving and environmental protection

The cement grinding unit has advantages of simple structure,strong controllability, and easy to operate or maintain. The dischargeconcentration is less than 50mg/Nm3, lower than the discharge standard, andprotect the environment of the production site effectively.

3. Good quality of finished products

The production process overcomes the disadvantages of traditionalequipment. The fineness of product is easy to be adjusted, apply for differentrequirement of fineness. The equipment also has advantages of large heatdissipation area and low temperature inside mill. The finished product ofnew-type cement grinding unit has high quality and large capacity.

4. High output, large handling capacity

Compared to other production process, with samefeeding size and other working conditions, our cement grinding unit canincrease capacity by 30%, and the energy consumption can be reduced by 15%.


Technology

1. Batching: The shipping clinker is discharged into the dock crane and then transported to the clinker warehouse. After unloading at the bottom of the tent warehouse, it is transported to the clinker batching warehouse. Gypsum and slag are transferred from the loader to the crusher for crushing and then hoisted into gypsum and slag storehouse respectively.

2. Weighing, mixing and feeding cake: After battering the bottom of the warehouse, it will be sent to the stable flow weighing bin of the cement mill by the belt conveyor, and an iron remover will be arranged on the conveyor. The materials are mixed and stabilized in the steady flow weighing bin, and then fed into the cement roller press uniformly and continuously in the form of a material column. After the material passes through the high pressure, the physical structure is destroyed, forms the material cake and it will be raised by the hoist feeding classifier.

3. Grading: The classifier breaks the cake and grades it, and then separates the fine powder less than 6mm from the coarse powder more than 6mm. The coarse powder is returned to the stable flow weighing bin of the cement roller press, and then extricated again, and the fine powder is fed into the cement mill. After the fly ash is measured by the reamer scale, it goes through the chute into the hoist and feeds directly into the cement mill through the chute and the feeding chute.

4. Grinding: after cement mill grinding, materials enter into the powder separator, the fine powder is sent to the cement silo by the air transmission chute and the elevator, the coarse powder back to the cement mill to continue grinding. One part of the outgoing cement is controlled by the bottom unloader of the fluidized warehouse, and then through the air conveying chute and the elevator, sent to the packaging machine room for delivery, while the other part is sent to the bulk carrier for delivery by the air conveying chute.

 

No.	Item	Unit	Closed circuit production
1	Factory capacity	×10³t/a	100	160	250	350	500
2	Main material usage
	Clinker	t/a	80000	128000	200000	280000	400000
	Gypsum	t/a	5000	8000	12500	17500	25000
	Pozzolana	t/a	15000	24000	37500	52500	75000
3	Energy consumption
	Fresh water	t/a	4000	7000	9000	12000	17000
	Electrical	kWh/a	3600000	5700000	8500000	1200000	1.7E+07
4	Layout transportation
	Land area		15000	18000	20000	22000	24000
5	Project invest
	Production line total invest	Ten	600	1000	1500	2000	2850
		thousand
6	Workers		30	35	35	35	35
7	Main equipment
	Ball mill		Φ2.2×6.5m	Φ2.4×11m	Φ3×11m	Φ3.2×13m	Φ3.5×13m
			14t/h	24t/h	35t/h	50t/h	70t/h
			380kW	630kW	1250kW	1600kW	2000kW
	Belt conveyor		B500	B650	B650	B800	B1000
	Mill outlet bucket elevator		TH315	TH400	NE100	NE150	NE200
	Air classifier		NHX400	NHX600	NHX700	NHX800	NHX1000
			(Osepa   N250)	(Osepa   N500)	(Osepa   N750)	(Osepa   N1000)	(Osepa   N1500)
	Bag filter		PPC32-4	PPC32-6	PPC64-5	PPC64-6	PPC64-7
			(PPC64-6)	(PPC96-7)	(PPC96-2×5)	(PPC96-2×6)	(PPC96-2×10)
	Finished production bucket elevator		TH250	TH315	NE50	NE100	NE100
	Screw conveyor		LS400	LS400	LS500	-	-
	Packer		Three   nozzle	Four   nozzle	Six   nozzle	Eight       nozzle	Eight   nozzle
	Belt weigher		B500×2000	B650×2500	B800×2500	B800×2500	B1000×3500

 
FAQ:

Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year.
 
Q: How long is the warranty of your equipment? Do you supply spare parts?
A: Our warranty period is one year generally. We can supply spare parts.
 
Q: Do you provide after-sale service?
A: Yes. We have a professional after sale service team to promptly and thoroughly solve your problems.
 
Q: Do you provide equipment operation training?
A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training. All of our engineers have passports.
 
Q: Do you provide mineral processing flow chart?
A: Yes. Our experienced engineers are specialized in designing process flow for various ores beneficiation, including iron ore, tin ore, copper ore, gold ore, lead zinc ore, manganese ore, etc.
 
Q: Can you test our samples?
A: Yes. You can send your samples to us for test and analysis.
 
Q: Have you made the whole ore dressing lines?
A: Yes. We have made several large ore dressing lines at home and abroad.