Ceramic Sand Production Line Is Widely Used in China
Features of Ceramic Sand Production Line
1, high capacity
At the beginning of the operation, production output can be increased by more than 20%.
2, saving energy and protecting environment
It can effectively reduce exhaust emission. Dust emission concentration is less than 50mg/Nm3.
3, reliable product quality
The ball forming rate is high and ceramic sand is of great strength.
Production Process Introduction
After crushed by jaw crusher and hammer crusher, bauxite is transferred into the mixing hopper, and then goes into the ball mill with other raw materials. Raw materials are ground into powder in the ball mill. Power separator is used to control its fineness, and then the raw material powder is transferred into the storage facility. Raw materials go into the granulator in which pellets of various particle sizes are made. These pellets are transported by belt conveyor into screening device. Qualified pellets are fed into the rotary kiln for calcining into qualified ceramic sand. Larger pellets will return to the grinding process. After cooled in the cooler, ceramic sand with different particle sizes is transported into rotating sieve and separated, and then packed respectively in bulk bags.
Main Equipments for Ceramic Sand Production Line
Rotary kiln, ball mill, rotary dryer, bag filter, ceramic sand granulator, new-type granulator, rotary cooler and so on.
Ceremic sand production line:
Henan Zhengzhou Mining Machinery Co., Ltd. Uses the latest scientific research and technology, according to market demand to develop into a ceramic sand production equipment which can help customers bring more economic benefits, environmental protection and energy saving, welcome to order.
The process introduction of the ceremic sand production line
1. Raw material preparation:
According to the standard when bauxite comes into factory, pile it up after division, after crusher crushed, send into ingredients library, after ingredients with other raw materials, send into the ball mill.
2. Raw powder product and preparation
Raw materials grinding powder in ball mill, use the powder selecting machine to control the fineness, then send the raw material powder into the warehouse storage.
3. Granulation
Enable granulator, make the stored powder to material ball, and use rotary screen to control the size of the ball.
4. Calcination
Send the material ball into the dryer drying to dry, then fed into the rotary kiln calcining, calcined into qualified ceramic sand
5. Cooling and packaging
Ceramic sand is sent into the cooler cooled, then transport to rotary screen and divid into different particle size distribution, the last pack them with tons of bags.
| Ceramic sand rotary kiln |
| Model Specification(m) |
Cylinder |
Yield(t/h) |
Electric motor |
Support number (a) |
| speed(r/min) |
Slope(%) |
Model |
Power(KW) |
| Φ1.9×39 |
0.53~1.59 |
4 |
2~2.5 |
YCT315-4A |
37 |
3 |
| Φ2.2×30 |
0.214~1.64 |
3.5 |
3~4 |
YCT315-4B |
45 |
3 |
| Y112M-4 |
4 |
| Φ2.5×35 |
0.62~1.5 |
3.5 |
4~5 |
YCT355-4A |
55 |
3 |
| Y160M-6 |
7.5 |
| Φ2.5×40 |
0.62~1.5 |
3.5 |
5~6 |
YCT355-4A |
55 |
3 |
| Y160M-6 |
7.5 |
| Φ2.8×42 |
0.62~1.5 |
3.5 |
6~7 |
YCT355-4B |
75 |
3 |
| Y160L-6 |
11 |
| Φ3.0×45 |
0.5~1.5 |
3.5 |
7~9 |
ZSN-280-11B |
125 |
4 |
| Y160L-6 |
11 |
| Φ3.2×52 |
0.4~1.5 |
3.5 |
8~10 |
ZSN-280-11B |
190 |
4 |
| |
|
Henan Zhengzhou Mining Machinery Co., Ltd has become an integrated modern enterprise with scientific research, design, development, manufacturing, sales, installation, commissioning and training services.
The main products of company include: ball mill, rotary kiln, vertical preheater, cooler, crusher, metallurgical coke oven, magnetic separator, flotation machine, classifier, feeder, bucket elevator, preheater, dust collector, elevator, drier, and other equipments relate to metallurgy, cement, lime, mineral processing, refractory, chemical industry. The products of Henan Zhengzhou Mining Machinery Co., Ltd have been sold to every province of China and exported to Russia, Korea, Vietnam, Malaysia, Nepal, Bangladesh, Mexico, Armenia, Africa, South America and other countries and regions. At present, Henan Zhengzhou Mining Machinery Co., Ltd is the largest equipment supplier for magnesium production and has been on the leading position for 25 years in the market.
We have advanced production technology and management. Our professional engeneers and after-sales groups production technology can offer convienient service for our customers.
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