Large Capacity Oil Frac Proppant Equipment
Production description:
Ceramsite production plant made of high quality bauxite and other additive material, granulating and calcining to increase the strength and density. It's a substitute of natural quartz sand, glass sand, metallic sand and other low intensity proppant ,Ceramic sand is the best proppant to increasing oil and natural gas output. In brief, the process of manufacturing ceramic sand is crushing→dosing→grinding →granulating→calcining cooling →screening packing.
Production Process Introduction:
After crushed by jaw crusher and hammer crusher, bauxite is transferred into the mixing hopper, and then goes into the ball mill with other raw materials. Raw materials are ground into powder in the ball mill. Power separator is used to control its fineness, and then the raw material powder is transferred into the storage facility. Raw materials go into the granulator in which pellets of various particle sizes are made. These pellets are transported by belt conveyor into screening device. Qualified pellets are fed into the rotary kiln for calcining into qualified ceramic sand. Larger pellets will return to the grinding process. After cooled in the cooler, ceramic sand with different particle sizes is transported into rotating sieve and separated, and then packed respectively in bulk bags.
1. Raw material preparation:
According to the standard when bauxite comes into factory, pile it up after division, after crusher crushed, send into ingredients library, after ingredients with other raw materials, send into the ball mill.
2. Raw powder product and preparation
Raw materials grinding powder in ball mill, use the powder selecting machine to control the fineness, then send the raw material powder into the warehouse storage.
3. Granulation
Enable granulator, make the stored powder to material ball, and use rotary screen to control the size of the ball.
4. Calcination
Send the material ball into the dryer drying to dry, then fed into the rotary kiln calcining, calcined into qualified ceramic sand
| Ceramic sand rotary kiln |
| Model Specification(m) |
Cylinder |
Yield(t/h) |
Electric motor |
Support number (a) |
| speed(r/min) |
Slope(%) |
Model |
Power(KW) |
| Φ1.9×39 |
0.53~1.59 |
4 |
2~2.5 |
YCT315-4A |
37 |
3 |
| Φ2.2×30 |
0.214~1.64 |
3.5 |
3~4 |
YCT315-4B |
45 |
3 |
| Y112M-4 |
4 |
| Φ2.5×35 |
0.62~1.5 |
3.5 |
4~5 |
YCT355-4A |
55 |
3 |
| Y160M-6 |
7.5 |
| Φ2.5×40 |
0.62~1.5 |
3.5 |
5~6 |
YCT355-4A |
55 |
3 |
| Y160M-6 |
7.5 |
| Φ2.8×42 |
0.62~1.5 |
3.5 |
6~7 |
YCT355-4B |
75 |
3 |
| Y160L-6 |
11 |
| Φ3.0×45 |
0.5~1.5 |
3.5 |
7~9 |
ZSN-280-11B |
125 |
4 |
| Y160L-6 |
11 |
| Φ3.2×52 |
0.4~1.5 |
3.5 |
8~10 |
ZSN-280-11B |
190 |
4 |
| |
|
5. Cooling and packaging
Ceramic sand is sent into the cooler cooled, then transport to rotary screen and divid into different particle size distribution, the last pack them with tons of bags.
Features of Ceramic Sand Production Line
1. High granulating rate
2. Homogeneous grain
3. High ball strength
4. Easy to control water in ball
5. Easy to operate
6. Convenient maintenance
7. Little energy depletion
8. Revolve steady
Ceramic sand production line system configuration: Bauxite crushing, drying bauxite, batching system, grinding system, pelletizing systems, raw material drying systems, finished screening system.
Company information:
Henan Zhengzhou Mining Machinery Co., Ltd ( ZK Corp.) is located in Wulong Industrial Park of Zhengzhou Xingyang which is the capital of Henan Province. It is at the junction of 310 State Road and Xingmi Road, close to the highway, railway station, West Zhongyuan Road, downtown area of Zhengzhou and Zhengzhou International Airport. The transportation condition is very convenient.
The main products of our company include: ball mill, rotary kiln, vertical preheater, cooler, rotary dryer,jaw crusher, coal burner, magnetic separator, flotation machine, classifier, feeder, bucket elevator, dust collector, belt conveyor, ceramic sand granulator and other equipment relate to metallurgy, cement, lime, mineral processing, magnesium production, refractory, chemical industry, etc. The products of our company have been sold to every province of China and exported to Russia, Korea, Vietnam, Malaysia, Nepal, Bangladesh, Mexico, Armenia, Africa, South America and other countries and regions.
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