| Customization: | Available |
|---|---|
| After-sales Service: | Provide |
| Warranty: | 1 Year |
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Quick Lime plant -100TPD ~1000TPD
Product Description
Usage of lime in the lime plant/lime production line
Lime plant also can be named as lime production line, active lime processing, etc.
Lime in lime plant can be divided into ordinary lime and active lime according to the nature. The degree of activity is generally less than 200ml, which is mainly used for building and repairing roads. Active lime has a high degree with the value of 300-420ml as well as with advantage of high porosity, high reaction, and low consumption in process, controllable process, widely applied to the steel smelting, calcium carbide, chemical industry, desulfurization and etc.
Main technical of quck lime plant/quick lime production line
The successful industry application of environment-friendly, energy-saving active lime stone with vertical preheated. Due to reduction of fuel consumption significantly and reducing exhaust emissions, coupled with the adoption of pulse-packs dust-catcher purify exhaust, not only makes production cost and the energy consumption greatly reduced, but also the calcinations process of emission standard, environmental condition is kept substantially.
Main advantage of quick lime plant/quick lime production line
1. Good quality and high output, suitable for large-scale activity of lime production line and large-scale production.
2. Stable production, all the production with the negative pressure, air flow and higher security.
3. Simple structure, easy control and beneficial operation and maintenance.
4. Fine grade limestone can be calcined, full use of mine resources.
5. Low heat consumption per unit of product, installation in vertical kiln perheater which can take advantage of exhaust warm limestone, greatly reducing the fuel consumption.
6. Making full use of industrial waste gas as a fuel for lime burning (such as blast furnace exhaust gas, acetylene tail gas, charcoal blue exhaust, etc)
7. Kiln head adopts the design of vertical cooler integrating kiln head cover. The construction area is small, good sealing, effectively avoiding hot waste gas emissions unsystematically.
4.The Flow diagram of active lime processing plant:
| Capacity (t/d) | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 800 | 1000 | 1200 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Main Equipment | Main supporting equipment models and technical and economic indicators | ||||||||||
| Vertical Preheater | YRQ04 | YRQ06 | YRQ06 | YRQ08 | YRQ08 | YRQ10 | YRQ12 | YRQ12 | YRQ14 | YRQ18 | YRQ20 |
| Rotary Kiln | φ2.5×40m | φ2.8×43m | φ3.0×48m | φ3.2×50m | φ3.3×52m | φ3.6×55m | φ3.8×58m | φ4.0×60m | φ4.3×65m | φ4.9×70m | φ5.1×72m |
| Vertical Cooler | LSF36 | LSF44 | LSF56 | LSF80 | LSF112 | ||||||
| Calcination Temperature /ºC | 1100±50 | ||||||||||
| Energy Consumption Index /(kCal/kg) | 1200±100 | ≤1150 | ≤1100 | ||||||||
| Power Consumption Index /(kW·h/t) | 40±5 | ||||||||||
| Limestone: Lime | 1.7~1.78:1 | ||||||||||
| Light and Over burnt Rate /% | ≤5 | ||||||||||
| Lime Activity /ml | ≥340(depends on the composition of limestone) | ||||||||||
| Lime Discharging Temperature /ºC | Ambient Temperature +60 | ||||||||||
| Limestone Feeding Size /mm | 10~20/20~40 | ||||||||||
| Emission Concentration /(mg/Nm3) | ≤10 | ||||||||||
| Annual Working Day / Days | ≥340 | ||||||||||
| Overhaul Cycle / Year | 1~3 | ||||||||||
| Labor / Shift | 2~3 | ||||||||||
| Applicable fuel | Coal powder, Coke oven gas, Semi-coke furnace gas, Converter gas, Blast furnace gas, Calcium carbide furnace gas, Natural gas, Diesel oil, Heavy oil, Liquefied petroleum gas, biomass fuel etc. | ||||||||||
Scope of delivery and service:
- Feasibility study
- Creating of basic engineering
- Creating of construction (as-built documentation)
- Delivery of the complete production line equipment
- Delivery of automation system
- Delivery of electrical kits
- Delivery of Lab and test, engineering station for permanent quality monitoring
- Erection the entire plant on the prepared foundations.
- Taking in function (set and run up) of the entire plant.
- Training of customer's operating staff
- Hand over operating manuals and trouble shooting guide line
- One year full replacement warranty
The delivery does not include:
- Delivery and transport from the customer's harbour to the erecting place
- Civil work
- Any building work
- Grounding work
- Entire steel frame work
- Lightning protection
Company information:
Established in 1956, Henan Zhengzhou Ming Machinery Co. Ltd. is an entrenched factory appointed by Ministry of Machine-Building Industry and department of electrical machinery industry of Henan province. After development of over half a century, it has become a comprehensive modernized enterprise which integrates research, design, exploring, manufacturing, selling, installing, debugging and training. Our factory owns fixed assets of more than RMB800 000,000.
Our main products include: rotary kiln, rotary dryer, cooler, ball mill, preheater, conveyor, etc. and complete sets of machinery for cement production line, active lime production line, magnesium production line and ceramic sand production line. We have project cases through every province of China our products have been exported to Russia, Korea, Vietnam, Malaysia, Nepal, Bangladesh, Mexico, Armenia, Africa, South America and other countries and achieved great popularity.
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