Supply Cement Production Line Process Flow Chart and Machine

Product Description

1.the introduction of the cement plant equipment

 

We Henan Zhengzhou Mining Machinery Co.,ltd,can provide complete set technology solutions and supporting production equipments of cement production line.
1)Design capacity:150-6000TPD
2)According to client's special requirements to design.
3)we have professional process design engineers,equipment engineers,electrical engineers,etc.
4)our design proposal and equipments can make the output increase by 20-30%.

 

2.Advantages:
1).Easy to setup,operate and adjust,customizable; 
2).Pre-sales: R&D and consulting support;
3).After-sale: skills training & spare parts support;
4). High reliability; 
5).Simple structure and easy to operate;
6).Easy replacement of wear and spare parts; 
7).Long after sale service time;
8).High efficiency;
9).Wide ranges of choices;

3.Production Process
In the cement produciton line,it contains 8 parts:raw materials,raw material preparation,crushing and pre-homogenization,raw material homogenization,pre-heater and calciner,the burning of concrete clinker,grinding and concrete packging.

4.What is the main equipments in the cement production line?
Rotary kiln is the main equipment for cement plant. The rotary kilns produced by our company can be divided into dry process and wet process. They can also be used for chemical industry, metallurgy industry and etc. Throught technical renovations, the rotary kiln sintering system equipment made by our company has adopted high measuring precession plunger pump, variable speed adjusted valve, contact graphite block air seal and other national advanced technologies.
Energy saving small cement manufacturing equipment includes vibrating feeder, jaw crusher, impact crusher, cement ball mill, lifer, preheating system, cement rotary kiln and packing machine and so on.
   All the necessary equipment in this line can be provided by our factory. We have cement production line experts to design specific solutions for your preference.
Materials of complete high capacity cement production line
Limestone crushing: limestone is the main raw material for cement making, but since natural limestone is usually big, we use cement limestone crusher to crush them into small particles.
Bauxite crushing: bauxite is the additive. For making cement raw materials, bauxite is crushed by cement equipment into powder. Then bauxite particles and limestone particles together are ground into raw powder by raw mill.
Coal crushing: coal powder is used to be processed into cement clinker. Raw coal is crushed by cement plant then ground by cement coal mill.
Gypsum crushing: gypsum powder made by gypsum crusher and gypsum mill is put into cement clinker together with coal powder, and then the cement raw material enters into the cement mill for fine grinding.

Main Equipments for Cement Production Line
Rotary kiln, vertical preheater, cement ball mill, raw mill, air swept coal mill, rotary cooler, jaw crusher, DTIIfixed belt conveyor, bag filter, bucket elevator, screw conveyor, ZSW series vibrating feeder, coal burner and so on.

Official Website:http://hnzkjq.en.made-in-china.com & http://hnzkjq.en.made-in-china.com
 
 
Company Address: Qiaolou caizhai industrial estate, Xingyang city, Henan Province

Please pay attention to the company's other products:
Price of rotary kiln: http://hnzkjq.en.made-in-china.com/calcining.html
Rotary Kiln:http://hnzkjq.en.made-in-china.com/calcining.html
Preheater: http://hnzkjq.en.made-in-china.com/calcining/8.html
Cement Mill: http://hnzkjq.en.made-in-china.com/grinding/17.html
Rotary Dryer: http://hnzkjq.en.made-in-china.com/calcining/116.html
Raw Mill: http://hnzkjq.en.made-in-china.com/grinding/16.html
Trommel Screen:http://hnzkjq.en.made-in-china.com/separating/137.html
Rotary cooler:http://hnzkjq.en.made-in-china.com/calcining/6.html


CONFIGURATION

Dry process cement production line (25-200t/d)Configuration

Capcity		25t/d	50 t/d	100 t/d	150 t/d	200 t/d
Rotary kiln	Specification	Φ1.4×33m	Φ1.6/1.9×36m	Φ2.2×45m	Φ2.5×50m	Φ3×60m
	Capacity	1t/h	2t/h	4t/h	6t/h	8t/h
	Calcination Temperature (ºC)	1450	1450	1450	1450	1450
Raw mill	Specification	Φ1.2×4.5m Open circuit	Φ1.5×5.7m Open circuit	Φ1.83×6.1m Open circuit	Φ1.83×6.1m Closed circuit	Φ2.2×6.5m Closed circuit
	Capacity	1.7t/h	4.5t/h	9t/h	12t/h	16t/h
	Motor power	55kW	130kW	210kW	210kW	310kW
Cement mill	Specification	Φ1.2×4.5m Open circuit	Φ1.5×5.7m Open circuit	Φ1.83×6.1m Open circuit	Φ1.83×6.1m Closed circuit	Φ2.2×6.5m Closed circuit
	Capacity	1.4t/h	3.5t/h	6.5t/h	8t/h	12t/h
	Motor power	55kW	130kW	210kW	210kW	310kW

 

New dry process cement production line (300-1500t/d) configuration

Capacity		300t/d	700 t/d	1000 t/d	1500 t/d
Pre-heater	C1	2-Φ2500	Φ3500	Φ4800	2-Φ4000
	C2	Φ3600	Φ4800	Φ4800	Φ5800
	C3	Φ3600	2-Φ3700	Φ5200	Φ5800
	C4	Φ3600	Φ4800	Φ5200	Φ6200
	C5	Φ3600	Φ4800	Φ5200	Φ6200
Pre-calciner	Specification	Φ2200	Φ2800	Φ4800	Φ5200
Rotary kiln	Specification	Φ2.8×44m	Φ3×48m	Φ3.2×50m	Φ3.5×54m
	Capacity	12.5t/h	30t/h	42t/h	63t/h
	Calcination temperature (ºC)	1450	1450	1450	1450
Raw mill	Specification	Vertical roller mill Φ1700	Dry mill Φ3.2×7+1.8m	Dry mill Φ3.5×10m	HRM2800 Vertical roller mill
	Capacity	30t/h	50t/h	85t/h	130~160t/h
	Motor power	400kW	1000kW	1250kW	1250kW
Cement mill	Specification	Φ2.4×13m Open circuit	Φ3×11m Closed circuit	Φ3.2×11m Closed circuit	Φ4.2×13.5m Closed circuit
	Capacity	22t/h	42t/h	64t/h	95t/h
	Motor power	800kW	1250kW	1400kW	3550kW