200 Tpd Hydrators Machine for Lime Production

• Customization: Available
• After-sales Service: Provide a Full Set of After-Sales Service.
• Warranty: 1 Year
• Model NO.: Various Model
• Experience: More Than 50 Years
• Design: by Professional Engineer
• Installation: Under Our Engineer's Guide
• After Sale Service: We Offer
• Testing: We Offer
• Maintenance: See Instructions
• Application: Lime Production Line
• Certificate: ISO9001, ISO14000
• Technical Parameters: See Technical Table
• Spare Parts: We Offer
• Name: Top Manufacturer of Small Lime Plant Equipment
• Transport Package: Standard Export Packing
• Specification: ISO9001, ISO14000, CE
• Trademark: ZK Brand
• Origin: Zhengzhou, China
• HS Code: 8417
• Production Capacity: Customized

Product Description

200 tpd Lime Hydrator Machine For Limestone Processing Plant

Product Description

Lime can be divided into two types: ordinary lime and active lime. The former is mostly fired in earth kilns and ordinary shaft kilns, and its activity is generally within 200ml, which is mainly used for construction and road repair; the latter is mainly composed of mechanical shaft kilns and rotary kilns. After calcination, the activity can reach 300~420ml. Limes calcined in rotary kilns are of better quality, and they are mainly used in industries such as steel smelting, chemical industry and power plant desulfurization.


 

Our Advantages

1. The equipment occupies small area, the output capacity for unit volume is high, the materials mostly are full of the tank of the slaking machine, the utilization rate is more than 92%.

2. This system has the good operation environment, it realizes the mechanized production. There is slag-removing machine after the slaking machine, which can separate 95% of slags in lime.

3. This system has high mechanization, and easy for operation and controlling. The slaking and slag-removing can completely realize the mechanization, so, during the normal production, no need workers for operation, with low labor intensity.

4. This system adopts negative air and pulse technology, and uses Integrated computer to control production. The slaking system includes primary slaking, secondary slaking, third slaking to make the lime slaked uniformly. The slaking rate is ≥ 98%.

5. This system adopts close-type recycling air classifying method which can make the final Ca(OH)2 products' fineness reach to 100-800 mesh. The final products can be divided into different grades.

6. The capacity varies from 3-20tph.

7. The fineness of final products varies from 100-800 mesh with purity ≥ 97% and moisture ≤ 1%.


The Flow diagram of calcined lime plant:
The qualified lumpy lime is firstly crushed into the sizes about 40mm by the Jaw crusher. Then the crushed sizes will be sent into the buffer silo by bucket elevator. Under the bottom of the storage silo, there is steady flow conveyor quantitatively weighing system. After weighing, the lime is sent into the primary slaking machine, and then enter into the secondary and / or third slaking machine, to make the lime completely slaked to get the quality primary products. The slaking rate can reach to 98%.  The slaked lime is sent into the powder classifier by the semi- products screw conveyor for separation of the impurities and  fine powder. After classifying, the quality final products is sent into the final storage silo by final-products screw conveyor and bucket elevator for packing or bulk loading. Hydrated lime is an ideal product for environmental protection in coatings, power plant desulfurization, water purification and mediation for water PH value.
 

 

Scope of delivery and service:
 

- Feasibility study

- Creating of basic engineering

- Creating of construction (as-built documentation)

- Delivery of the complete production line equipment

- Delivery of automation system

- Delivery of electrical kits

- Delivery of Lab and test, engineering station for permanent quality monitoring

- Erection the entire plant on the prepared foundations.

- Taking in function (set and run up) of the entire plant.

- Training of customer's operating staff

- Hand over operating manuals and trouble shooting guide line

- One year full replacement warranty

 

The delivery does not include:

- Delivery and transport from the customer's harbour to the erecting place

- Civil work

- Any building work

- Grounding work

- Entire steel frame work

- Lightning protection

Official Website:http://hnzkjq.en.made-in-china.com & http://hnzkjq.en.made-in-china.com
24-hour Free Sales Consulting Phone 
 
Company Address: Qiaolou caizhai industrial estate, Xingyang city, Henan Province

Please pay attention to the company's other products:
Price of rotary kiln: http://hnzkjq.en.made-in-china.com/calcining.html
Rotary Kiln:http://hnzkjq.en.made-in-china.com/calcining.html
Preheater: http://hnzkjq.en.made-in-china.com/calcining/8.html
Cement Mill: http://hnzkjq.en.made-in-china.com/grinding/17.html
Rotary Dryer: http://hnzkjq.en.made-in-china.com/calcining/116.html
Raw Mill: http://hnzkjq.en.made-in-china.com/grinding/16.html
Trommel Screen:http://hnzkjq.en.made-in-china.com/separating/137.html
Rotary cooler:http://hnzkjq.en.made-in-china.com/calcining/6.html
 

Capacity		200t/d	225t/d	250t/d	300t/d	400t/d	500t/d	600t/d	800t/d
Preheater	Shape	Hexagon	Hexagon	Octagon	Octagon	Octagon	Decagon	Dodecagon	Dodecagon
	Qty. Of Top Silo	6	6	8	8	8	10	12	12
	Qty. Of Hydraulic Pusher	6	6	8	8	8	10	12	12
	Preheating Capacity (t)	600	600	800	800	800	1000	1600	1600
Rotary Kiln	Size	Φ2.8×42m	Φ3.0×50m	Φ3.2×50m	Φ3.3×55m	Φ3.6×55m	Φ3.8×58m	Φ4×60m	Φ4.3×56m
	Slope	3.50%	3.50%	3.50%	3.50%	3.50%	3.50%	3.50%	3.50%
	Rotating Speed (r/min)	0.3-1.8	0.3-1.8	0.3-1.8	0.3-1.8	0.3-1.8	0.3-1.8	0.3-1.8	0.3-1.8
	Calcination Temperature (ºC)	1350	1350	1350	1350	1350	1350	1350	1350
Cooler	Type	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical	Vertical
	Qty Of Temperature Control Area	3	3	3	3	3	3	3	3
	Qty. Of Wind Tower	4+1	4+1	4+1	4+1	4+1	4+1	4+1	4+1
	Size(m)	3.6×3.6	3.6×3.6	3.6×3.6	3.6×3.6	4.1×4.1	4.1×4.1	4.1×4.1	4.7×4.7
	Output Temperature (ºC)	≤120	≤120	≤120	≤120	≤120	≤120	≤120	≤120
Product Thermal Loss(kcal/kg)		5500	5400	5400	5400	5400	5400	5400	5000
Available Fuel		Coke oven gas, mixed gas, natural gas, coal powder, low heating value coal gas

Company information:

Established in 1956, Henan Zhengzhou Ming Machinery Co. Ltd. is an entrenched factory appointed by Ministry of Machine-Building Industry and department of electrical machinery industry of Henan province. After development of over half a century, it has become a comprehensive modernized enterprise which integrates research, design, exploring, manufacturing, selling, installing, debugging and training. Our factory owns fixed assets of more than RMB800 000,000.

Our main products include: rotary kiln, rotary dryer, cooler, ball mill, preheater, conveyor, etc. and complete sets of machinery for cement production line, active lime production line, magnesium production line and ceramic sand production line. We have project cases through every province of China our products have been exported to Russia, Korea, Vietnam, Malaysia, Nepal, Bangladesh, Mexico, Armenia, Africa, South America and other countries and achieved great popularity.

 

Packaging and Shipping: