Rotary Kiln for The Lightweight Expanded Clay Aggregate--Leca Production Line
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Product Highlights
- 2-Year Warranty Coverage: Comprehensive warranty covering mechanical defects for 2 years from installation.
- High Efficiency & Low Energy: Increases operation rate by 10% and production by 5-10% with 15% heat loss reduction.
- Advanced Sealing Technology: Features hydraulic block wheels, piston pumps, and graphite block sealing for high precision.
- Flexible Customization Options: Offers full customization, minor customization, and flexible options based on samples or designs.
- Comprehensive After-Sale Support: Includes regular return visits, spare parts inventory, and immediate replacement shipping.
- Professional Installation Guidance: Engineers provide on-site guidance for installation, adjustment, and operator training.
- Stable & Reliable Operation: Simple structure with low wearing parts, ensuring high operation rate and easy maintenance.
- Wide Application Range: Suitable for metallurgy, chemical industry, building refractory materials, and environmental protection.
Product Attributes
- Customization
- Available
- Certification
- CE, ISO
- Place Style
- Horizontal
- Model NO.
- Various Model
- Range of Applications
- Industrial
- Type
- Concentrate Smelting Furnace
- Usage
- Sand Casting
- Fuel
- Fired
- Certificate
- ISO9001,ISO14000, Ce
- Application
- Cement\Magnesium\Lime\Ore Dressing\Sand Production
- Experience
- More Than 50 Years
- Factory Area
- 55000m2
- Advantage
- Professional Manufacture
- Warranty
- 2 Years
- Installation
- Under Our Engineer's Guide
- After Sale Service
- We Offer
- Condition
- New
- Spare Parts
- We Offer
- Transport Package
- Standard Export Packing
- Specification
- Various
- Trademark
- ZK
- Origin
- Zhengzhou, China
- HS Code
- 8417
- Production Capacity
- 100 Set/Sets Per Year
Product Images of Rotary Kiln for The Lightweight Expanded Clay Aggregate--Leca Production Line
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Product Description
Rotary Kiln Production application:
Rotary kiln is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The Rotary Kiln consists of cylindrical shell, supporting device, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc. The kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body.
Product structure:
1. Support device: Advanced shaft structure, automatic temperature measuring device and electrical heating.
2. Catch wheel: Including two kinds mechanical wheel and hydraulic pressure.
3. Gears: Single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy saving, and efficient.
4. Cylinder tyre bolster: Lower bolster has three types: Fixed, zoom and floating. The structure is simple, replacement is convenient and won't hurt cylinder.
5. Sealing equipment: There are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good.
6. Kiln head hood: Including stationary type and flexible type.
Features of rotary kiln:
1. Stable function, low energy consumption, high output, easy to operate. Rotary kiln's structure is simple, production process control conveniently and reliably and it is less wearing parts and high operation rate.
2. One hand, rotary kiln is the combustion equipment, in which coal powder burns to produce heat; Another hand, rotary kiln is the heat transfer equipment, raw materials absorb the gas heat to burn. Fuel combustion, heat transfer and material movement must be reasonable co-ordination to make the heat produced by material burn transfer to raw material timely when raw material go through the rotary kiln. This can reach the high-yield, high-quality and low consumption of purpose.
3. The rotary kiln firing system is equipmented with technological innovation, This system adopts the domestic advanced technology, such as the most advanced hydraulic block wheel device, a high measurement accuracy of measurement piston pump, high-precision control valve and contact-type graphite block sealing device.
4. Easy to operate, reliable use. Stabilize the thermal system, and improve the equipment operation rate, increase 10% operation rate compared with the same specifications equipment, production increased by 5% -10%, reduction 15% heat loss.
| Product specifications(m) | Kiln dimensions | Capacity(t/d) | Rotation speed(r/min) | Motor power(kw) | Total weight(t) | Note | ||
| Diameter(m) | Length(m) | Obliquity(%) | ||||||
| Φ2.5×40 | 2.5 | 40 | 3.5 | 180 | 0.44-2.44 | 55 | 149.61 | Kiln with shaft cyclone preheater |
| Φ2.5×50 | 2.5 | 50 | 3 | 200 | 0.62-1.86 | 55 | 187.37 | ---- |
| Φ2.5×54 | 2.5 | 54 | 3.5 | 204 | 0.48-1.45 | 55 | 196.29 | ---- |
| Φ2.7×42 | 2.7 | 42 | 3.5 | 320 | 0.10-1.52 | 55 | 198.5 | ---- |
| Φ2.8×44 | 2.8 | 44 | 3.5 | 400 | 0.437-2.18 | 55 | 201.58 | Outside disassemble kiln |
| Φ3.0×45 | 3 | 45 | 3.5 | 500 | 0.5-2.47 | 75 | 210.94 | ---- |
| Φ3.0×48 | 3 | 48 | 3.5 | 700 | 0.6-3.48 | 100 | 237 | Outside disassemble kiln |
| Φ3.0×60 | 3 | 60 | 3.5 | 300 | 0.3-2 | 100 | 310 | Alumyte-alumina forge kiln |
| Φ3.2×50 | 3.2 | 50 | 4 | 1000 | 0.6-3 | 125 | 278 | Outside disassemble kiln |
| Φ3.3×52 | 3.3 | 52 | 3.5 | 1300 | 0.266-2.66 | 125 | 283 | Kiln with preheater precalcine |
| Φ3.5×54 | 3.5 | 54 | 3.5 | 1500 | 0.55-3.4 | 220 | 363 | Kiln with preheater precalcine |
| Φ3.6×70 | 3.6 | 70 | 3.5 | 1800 | 0.25-1.25 | 125 | 419 | Generating kiln for using ofterheat |
| Φ4.0×56 | 4 | 56 | 4 | 2300 | 0.41-4.07 | 315 | 456 | Kiln with preheater precalcine |
| Φ4.0×60 | 4 | 60 | 3.5 | 2500 | 0.396-3.96 | 315 | 510 | Kiln with preheater precalcine |
| Φ4.2×60 | 4.2 | 60 | 4 | 2750 | 0.4-3.98 | 375 | 633 | Kiln with preheater precalcine |
| Φ4.3×60 | 4.3 | 60 | 3.5 | 3200 | 0.396-3.96 | 375 | 583 | Kiln with preheater precalcine |
Our service:
Training & Service
Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design and manufacturer equipment,
according to your special demand.
Sale services: servant
Send technicians to the jobsite for guiding the installation and adjustment, training operators
and finishing the check and accept together with you.
After-sale services: faithfulness
To establish long term friendship, we will regularly pay return visit to customers.
In addition, we provide one-year warrantee to make sure your machine runs consistently. We always keep certain inventory?level of spare parts, which means the replacements can be shipped to you right away.
Welcome to visit our company and workshop, we sincerely look forward to cooperating with
you. We will provide you with the most suitable products with the reasonable price.
About the Supplier
This supplier has been audited by BV. Verify the report on the official BV website with ID "MIC-ASR269150". Items marked "" are certified.
Company Profile
Henan Zhengzhou Mining Machinery Co., Ltd, was established in 1956 and located in Xingyang of Zhengzhou City of Henan Province, specially produces metallurgical machinery. It covers an area of more than 55000m2 and various building area of 28000 m2. It has the annual income of more than RMB180million in 2008 and now the fixed assets of over RMB80 million. In the plant, there are branches and workshops of cast iron, cast steel, forging, heavy machine tool processing, rivet welding and heat treatment etc. Its perfect and complete equipment, advanced detection means, strong technical force establish good foundation for the reliable production.
Main products include: Jaw style, hammer style, impact style and roll style crusher; Ball mill, direct fired drier, rotary kiln, preheater, coker, magnetic separator, flotation machine, classifier, feeder, hoisting machine and conveyor etc. These complete sets of machinery for cement building material, metallurgy, coking and chemical smelting etc are sold well in the world. Our company also has professional installation and construction teams and perfect after-sales service guaranty system.
With the development of the People's Republic of China, Henan Zhengzhou Mining Machinery Co., Ltd undergoes frequent difficulties and has accomplished over 50 years' brilliant history. Initially from the manufacturing of original single machine till today's series of and complete sets of mining metallurgical machinery, it has made great contribution to the development and utilization of mineral resources of our country. For many years, each spot check and annual examination carried by National Mining Machinery Quality Supervision and Inspection Center for our products is acceptable and our company is always appointed as Credible and Reputed Enterprise by Henan Provincial Administration of Industry and Commerce.
Henan Zhengzhou Mining Machinery Co., Ltd will continue providing excellent products and service for our society, with the guideline of "survival by quality, development by good faith, users supreme". Our company would make sincere cooperation with all circles for mutual benefit and common development.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- 15th Fl, Bldg No. 13, National University Science Park(East), No. 279, West 3# Ring Rd, Zhengzhou, Henan, China
-
Plant Area
- 35348 square meters
-
Number of Employees
- 322
-
Registered Capital
- 31,680,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: one month
Off Season Lead Time: within 15 workdays, one month -
Nearest Port
- Qingdao Port
-
Minimum Order Quantity
- 1
-
Supply Chain Partners
- 50
Our Production Capability & Technical Expertise
-
Main Products
- Rotary Kiln, Ball Mill, Disc Granulator, Active Lime Production Line, Cement Production Line, Magnesium Calcined Line, Cement Grinding Plant, LECA Production Line, Rotary Dryer, Conveyor, Bag Filter
-
Production Lines
- 10
-
Production Machines
- Heavy-duty machine tools, Laser cutting machine
-
QA/QC inspectors
- 5 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 50 people
-
Traceability of Raw Materials
- Yes
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2007-03-19
-
Export Year
- 19 years
-
Main Markets
- North America, Europe, Southeast Asia/ Mideast, Africa, Asia
-
Repeat Buyers Choice
- 50%~80%
-
Annual Export Revenue
- 4,131,200 USD
-
Number of Foreign Trading Staff
- 18
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- ISO45001:2018, ISO9001:2015, ISO14001
-
Product Certification
- CE
-
Cooperated with Fortune 500
- No
FAQ
- What is the warranty period for the rotary kiln?
- We provide a 2-year warranty to ensure consistent machine operation.
- Do you offer customization services?
- Yes, we offer full customization, minor customization, and flexible customization based on samples or designs.
- What kind of after-sales service do you provide?
- We offer regular return visits, maintain spare parts inventory for immediate shipping, and provide on-site installation guidance.
- How does the rotary kiln improve energy efficiency?
- It increases the operation rate by 10%, boosts production by 5-10%, and reduces heat loss by 15% compared to similar equipment.
- What is the minimum order quantity?
- The minimum order quantity is 1 unit.
- What are the lead times for production?
- Peak season lead time is one month, while off-season lead time is within 15 workdays or one month.
- What certifications does the product have?
- The product holds CE, ISO9001, ISO14000, ISO45001:2018, and ISO9001:2015 certifications.
- What payment terms do you accept?
- We accept LC, T/T, D/P, PayPal, Western Union, and small-amount payments.
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