Complete Cement Plant for 1000 Ton Per Day

• After-sales Service: Provide a Full Set of After-Sales Service.
• Warranty: 1year
• Application: Construction
• Certification: CE, ISO
• Customized: Customized
• Automatic Grade: Automatic
• Model NO.: Various Model
• Installation: Under Our Engineer′s Guide
• Training: on Site
• Certificate: ISO9001, ISO14000, CE
• Color: Can Be Customerized
• After Sale Service: for The Whole Using Life
• Spare Parts: Supply for The Whole Year Freely
• Capacity: 1-2500tpd
• Testing: We Offer
• Experience: More Than 50 Years
• Transport Package: by Bulks, Spare Parts Are Packed in Wooden Box
• Specification: ISO9001, ISO14000, CE
• Trademark: ZK
• Origin: Henan, China (Mainland)
• Production Capacity: 100-2500tpd

Product Description

Complete Cement Plant for 1000 ton Per Day

We design and manufacture devices for new type dry method cement production line, which capacity from 300t/d to 3000t/d clinker. And we can also assist the client in transacting purchaser`s credit or Chinese government`s credit while exporting.

Product description:

Rotary kiln is the key equipment in cement ,lime ,magnesium ,FeNi plant,according to the capacity of project,we can help you select different size of rotary kiln,which is usually from 900mm to 5000mm.

Rotary kiln is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The Rotary Kiln consists of cylindrical shell, supporting device, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc. the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body.

 

Features of rotary kiln:

1) Professional design
2) 50 years experience
3) PC control system
4) Environmental



Project includes the following sections:

1)Screening of raw materials, the feeding system

2)Preheater system

3)Rotary kiln calcined system

4)Burning system

5)Cooling system

6)Fuel gas treatment system

7)Coal preparation system

5)Lime powder processing and storage transportation systems
 

Product specifications(m)	Kiln dimensions			Capacity(t/d)	Rotation speed(r/min)	Motor power(kw)	Total weight(t)	Note
	Diameter(m)	Length(m)	Obliquity(%)
Φ2.5×40	2.5	40	3.5	180	0.44-2.44	55	149.61	Kiln with shaft cyclone preheater
Φ2.5×50	2.5	50	3	200	0.62-1.86	55	187.37	----
Φ2.5×54	2.5	54	3.5	204	0.48-1.45	55	196.29	----
Φ2.7×42	2.7	42	3.5	320	0.10-1.52	55	198.5	----
Φ2.8×44	2.8	44	3.5	400	0.437-2.18	55	201.58	Outside disassemble kiln
Φ3.0×45	3	45	3.5	500	0.5-2.47	75	210.94	----
Φ3.0×48	3	48	3.5	700	0.6-3.48	100	237	Outside disassemble kiln
Φ3.0×60	3	60	3.5	300	0.3-2	100	310	Alumyte-alumina forge kiln
Φ3.2×50	3.2	50	4	1000	0.6-3	125	278	Outside disassemble kiln
Φ3.3×52	3.3	52	3.5	1300	0.266-2.66	125	283	Kiln with preheater precalcine
Φ3.5×54	3.5	54	3.5	1500	0.55-3.4	220	363	Kiln with preheater precalcine
Φ3.6×70	3.6	70	3.5	1800	0.25-1.25	125	419	Generating kiln for using ofterheat
Φ4.0×56	4	56	4	2300	0.41-4.07	315	456	Kiln with preheater precalcine
Φ4.0×60	4	60	3.5	2500	0.396-3.96	315	510	Kiln with preheater precalcine
Φ4.2×60	4.2	60	4	2750	0.4-3.98	375	633	Kiln with preheater precalcine
Φ4.3×60	4.3	60	3.5	3200	0.396-3.96	375	583	Kiln with preheater precalcine

The energy-saving rotary kiln:

A) There is a vertical preheater in the end of rotary kiln, make the best of the high temperature combustion gas to preheating the materials, so that materials in the preheater was partially decomposed, so that System production capacity increased by 40%, and thermal efficiency increased by 30% comparing the traditional process.



B) Regarding the cooling system of the end high active lime product, We apply the modern advanced technology of the new type vertical cooling machine, The device is new fourth generation reference to the foreign upright cooler specially designed products in late nineties, The device machine running smoothly, with a strong quenching effect, the cooling effect is obvious, the increased activities of the lime is extremely beneficial

C) Flue gas treatment system configuration and high efficiency heat exchanger bag filter, replacing the traditional electrostatic precipitator, the measures will not only reduce the use of highly efficient heat exchanger preheater exhaust gas temperature, increase air temperature, to reduce the volume of the combustion gas, bag dust collector replaced the electrostatic precipitator.

Our service:
 

1. Select excellent installation team or installation service personnel for you;

2. Provide you with operating and training services;

3. Help with the equipment commissioning, and solve problems in trial operation;

4. Check and acceptance service for single equipment or a whole production line;

5. Service items including follow-up visit, customer satisfaction surveys and so on;

6. Timely provide you with necessary accessories after acceptance;

7. Provide you with warranty services of repair, replacement and refund if conditions are fulfilled.

8. Help you solve other problems.