Ceramic sand granulator is also called ceramic sand pan-pelletizer and Ceramic pelleting machine. It is mainly composed by disc, large bevel gear, bevel gear, the spindle box, horizontal shaft, angle adjusting device, scraper, transmission device, Housing and so on.
The motor is drived by gearbox and belt connection. Gearbox output shaft side with bevel gear, and meshing with large bevel gear. The large bevel gear connected by screw bolt and disk.
So when the motor starting, The disk will rotate meantime.
It is a necessary equipment for pelletization process in the Non-ferrous or ferrous material industries, After the pelleting, The material will be smelted directly to increase the added valve.
Ceramic Sand Ball Production Work Principle:
Dense growth period: Due to the continuous water, feeding, and the cue ball rolling in the tray, the surface of the water film cue ball has also been suction water, again and again gradually feeding the ball the cue ball. Also, when the mechanical action due to rolling, the density of the ball is also expected to gradually increase, coupled with the role of bonding clay, feed the ball to a certain mechanical strength, until it meets the requirements of the raw material to form the ball.
Under the continuous water feeding, material feeding, The cue ball roll in the tray, The cue ball surface absorb the water and material continuously. Thus again and again, cue ball will become pellet. Pellet also become strengthen. Adding the clay cohesive action, pellet has certain mechanical strength until it becomes the required raw pellets.
Product Application
Granulator is a kind of pelletizing equipment for bauxite,shale,clay,sludge,fly ash,coal gangue,slag,etc.It is key pelletizing equipment for power type materials.This machine can produce petroleum proppant,construction ceramsite,clay ceramsite,high strength ceramsite,flowers ceramsite,refractory ceramsite,etc.
Main Features
1.ZK granulator adopts integration design structure for the rack.The equipment is fabricated on large size boring-milling machine,and can guarantee the accuracy of position tolerance during assemble the equipment.It has the advantages as stable working,low noisy,low fault rate and longer working life.
2.The disc of granulator rotating with frequency control which can resuce the impact force of equipment to protect the transmission system,always can save energy consumption more than 30%.
3.High pelletizing rate,easily control the size of products and high strength.The disc can completely pelletizing and increase he production efficiency.
| Model |
Rotation speed of disk (r/min) |
Capacity(t/h) |
Power(kw) |
Adjusting range of disk gradient |
Dimensions( m ) |
Weight (kg) |
| Ø2.2 |
14.25 |
4-8 |
7.5 |
35-55 |
2.8*2.75*2.58 |
2850 |
| Ø2.5 |
11.81 |
5-10 |
7.5 |
35-55 |
3.2*2.3*3 |
3250 |
| Ø2.8 |
1.21 |
12-16 |
7.5 |
35-55 |
3.4*2.6*3.1 |
3710 |
| Ø3.0 |
11.3 |
15-18 |
11 |
35-55 |
3.7*2.7*3.3 |
4350 |
| Ø3.2 |
9.6 |
15-20 |
11 |
35-55 |
3.9*2.7*3.4 |
5110 |
| Ø3.6 |
9.1 |
18-24 |
15 |
35-55 |
4.3*3.1*4.0 |
6510 |
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