500tpd Cement Production Process Plant Line
Cement production line is composed of equipment like crushing machine, grinding machine, rotary kiln, and packing machine etc. We offer Cement Plants (
Capacity varying from: 50 TPD to 3000 TPD ) on turn key basis and have capabilities to undertake all aspects of the project from :- Raw Material Analysis ---Project site Inspection ---- Designing Plants based on Individual requirement ---- Civil Foundation Work ---- Erection and Commissioning of the Plant and Machinery ---Training of the Staff
The complete cement making machinery includes ball mill, rotary kiln, vertical mill, vertical kiln, roller press, crusher, belt conveyor and etc. We offer one-stop service including designing, building, suitable equipment providing, installing and debugging, technical service, and overall contracting.
Main Equipment
Rotary kiln is the main equipment for sintering cemnet clinker. The rotary kilns produced by our company can be divided into dry process and wet process. They can also be used for chemical industry, metallurgy industry and etc. Throught technical renovations, the rotary kiln sintering system equipment made by our company has adopted high measuring precession plunger pump, variable speed adjusted valve, contact graphite block air seal and other national advanced technologies. In order to raise up automation degree, indurstrial TV has been used at the kiln head for monitoring of kiln, analog fluorescent screen has been used for display of process flow; Infrared scanning system has been adopted for sintering zone to directly reflect the burning conditions on the computer. With the use of these new technologies, it is directly in vision, convienent in operation and reliable in use. Therefore, the rmalcondition can be raised. Compared to been raised 3-5% up, production has been increased 5-10% and heat consumption has been reduced 15% down.
Cement Production Process
1. Crushing and Preblending
limestone, clay, iron ore, coal,etc. Limestone is the largest amount of raw materials in cement production. After mining, the size of limestone is large with high hardness, so the limestone crushing plays a more important role in cement plant.
2. Raw material preparation
In the cement production line, producing 1 ton of Cement need grind at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials,gypsum).Grinding operation consumes about 60% of total power in cement plants, raw material grinding more than 30%, while coal mill used in cement plant consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.chaeng can provide cement vertical mill, chaeng cement vertical roller mill in the production of cement specific surface area up to 3800 cm²/ g with stable and reliable quality , it can be saving electricity above 30% use of vertical roller mill production per ton cement clinker than traditional tube mill, and the power saving effect is very remarkable.
3. Raw naterials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand.
4. Preheating and precalcing
Preheater and calciner are key equipment for precalcing production technique.
5. Burning cement clinker in a rotary kiln
The calcination of rotary kiln is a key step of cement production, which makes directly influence on the quality of cement
clinker.
6. Cement grinding
Grinding cement clinker (and gelling agent, performance tuning materials,etc) is used to grind the cement to the appropriate size (in fineness, specific surface area, etc.), optimize cement grain grading, increase the hydration area and accelerate the hydration rate to meet the requirements of cement paste setting and hardening.
Our Advantages:
1. Advanced technology and equipment;
2. Low energy consumption and high efficiency;
3. Small pollution, and more environmental;
4. Mature technology, and easy operation;
5. Numerous cases, and high popularity;
| cement rotary kiln |
| type(mm) |
indiclination(%) |
rotation speed(r/min) |
input tempreture(ºC) |
motor power(kw) |
outpur(t/h) |
weight(t) |
| GZΦ800×8000 |
5 |
7.5 |
≤700 |
4-6 |
0.8-2.0 |
3.5 |
| GZΦ1000×10000 |
5 |
6.19 |
≤700 |
5.5-7.5 |
1.0-3.5 |
5.6 |
| GZΦ1200×10000 |
5 |
5.3 |
≤700 |
11-13 |
1.8-5 |
14.04 |
| GZΦ1500×12000 |
5 |
4.5 |
≤800 |
13-15 |
3.3-7.5 |
17.76 |
| GZΦ1800×14000 |
5 |
3.3 |
≤800 |
18.5 |
5-9 |
29 |
| GZΦ2200×120000 |
5 |
3 |
≤700 |
22 |
6-12 |
33 |
| GZΦ2400×18000 |
5 |
2.5 |
≤800 |
30 |
10-15 |
53.3 |
FAQ:
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year.
Q: How long is the warranty of your equipment? Do you supply spare parts?
A: Our warranty period is one year generally. We can supply spare parts.
Q: Do you provide after-sale service?
A: Yes. We have a professional after sale service team to promptly and thoroughly solve your problems.
Q: Do you provide equipment operation training?
A: Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training. All of our engineers have passports.
Q: Do you provide mineral processing flow chart?
A: Yes. Our experienced engineers are specialized in designing process flow for various ores beneficiation, including iron ore, tin ore, copper ore, gold ore, lead zinc ore, manganese ore, etc.
Q: Can you test our samples?
A: Yes. You can send your samples to us for test and analysis.
Q: Have you made the whole ore dressing lines?
A: Yes. We have made several large ore dressing lines at home and abroad.
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