Cement Clinker Plant Dry Type Rotary Kiln/Green Environmental Protection of Rotary Kiln

• Customization: Available
• After-sales Service: Provide
• Warranty: 1 Years
• Model NO.: Various Model
• Capacity: 2-4000tpd
• Model: Verious
• Certificate: ISO9001, ISO14000,CE
• Color: as Your Request
• Condition: New
• Experiences: 50 Years
• After Sale Service: for The Whole Using Life
• Design: by Our Professional Engineer
• Type: Cement Equipment
• Transport Package: Packaging in Standard Containers
• Specification: ISO9001, ISO14000
• Trademark: ZK
• Origin: China Mainland
• Production Capacity: 100 Set/Sets Per Year

Product Description

 

Product Description

Exquisite Journey of Cement Production Line:

1. Raw Materials
The heart of cement manufacturing lies in its diverse raw materials: limestone, sand, shale, clay, and iron ore. Limestone, the primary component, is typically sourced directly from the site. Meanwhile, supplementary materials might be either locally acquired or obtained from nearby quarries. A sustainable edge is added by incorporating industrial by-products, which admirably replace natural raw substances, aligning perfectly with sustainable development goals.

2. Raw Material Preparation
The art of limestone mining employs cutting-edge drilling and blasting techniques, expertly minimizing vibrations, dust, and noise disruptions. This precision yields materials in varied sizes, ranging from impressive 1.5-meter boulders to fine particles just millimeters wide.

At the blasting face, robust trucks take charge of transporting the material to the crushing plant. Inside, an array of crushers and screens transforms the limestone into less than 100 mm-sized particles, skillfully stored until their moment of need.
For minor materials like sand, shale, clay, and iron ore, their size dictates whether they undergo crushing before being stored separately, awaiting their crucial role in the process.

3. Crushing and Pre-homogenization.
Crushing. Preparing to craft concrete, raw materials, especially limestone, must first be meticulously crushed. Limestone, with its larger particles and significant hardness, is paramount. Mining yields this material, which must be refined to precise fineness, a critical step in the journey through raw materials needed for concrete production.

A variety of crushers, such as jaw, impact, cone, and vertical shaft impact crushers, are adept at handling diverse particles and hardness levels. Each crusher is chosen based on the distinct characteristics of the raw materials, ensuring optimal processing.
Pre-homogenization of raw materials.

4. Raw Material Homogenization.
In the innovative dry concrete production process, maintaining the stable composition of pit entry clinker raw materials is paramount. The raw material homogenization system is instrumental in ensuring this stability, acting as the backbone of the entire system.

5. Pre-heater and Calciner

6. The Burning of Concrete Clinker.

7. Grinding
Grinding is the final and most energy-intensive stage of cement production. Here, cement clinker is finely ground to ideal particle sizes. The smaller the particles, the superior the cement. Selecting the right grinding machine is crucial for achieving the perfect finish.
8. Concrete Packaging.

Product Parameters

Dry Process Cement Production Line (25-200t/d) Configuration

Capcity		25t/d	50 t/d	100 t/d	150 t/d	200 t/d
Rotary kiln	Specification	Φ1.4×33m	Φ1.6/1.9×36m	Φ2.2×45m	Φ2.5×50m	Φ3×60m
	Capacity	1t/h	2t/h	4t/h	6t/h	8t/h
	Calcination Temperature (ºC)	1450	1450	1450	1450	1450
Raw mill	Specification	Φ1.2×4.5m Open circuit	Φ1.5×5.7m Open circuit	Φ1.83×6.1m Open circuit	Φ1.83×6.1m Closed circuit	Φ2.2×6.5m Closed circuit
	Capacity	1.7t/h	4.5t/h	9t/h	12t/h	16t/h
	Motor power	55kW	130kW	210kW	210kW	310kW
Cement mill	Specification	Φ1.2×4.5m Open circuit	Φ1.5×5.7m Open circuit	Φ1.83×6.1m Open circuit	Φ1.83×6.1m Closed circuit	Φ2.2×6.5m Closed circuit
	Capacity	1.4t/h	3.5t/h	6.5t/h	8t/h	12t/h
	Motor power	55kW	130kW	210kW	210kW	310kW

 

New Dry Process Cement Production Line (300-1500t/d) Configuration

Capacity		300t/d	700 t/d	1000 t/d	1500 t/d
Pre-heater	C1	2-Φ2500	Φ3500	Φ4800	2-Φ4000
	C2	Φ3600	Φ4800	Φ4800	Φ5800
	C3	Φ3600	2-Φ3700	Φ5200	Φ5800
	C4	Φ3600	Φ4800	Φ5200	Φ6200
	C5	Φ3600	Φ4800	Φ5200	Φ6200
Pre-calciner	Specification	Φ2200	Φ2800	Φ4800	Φ5200
Rotary kiln	Specification	Φ2.8×44m	Φ3×48m	Φ3.2×50m	Φ3.5×54m
	Capacity	12.5t/h	30t/h	42t/h	63t/h
	Calcination temperature (ºC)	1450	1450	1450	1450
Raw mill	Specification	Vertical roller mill Φ1700	Dry mill Φ3.2×7+1.8m	Dry mill Φ3.5×10m	HRM2800 Vertical roller mill
	Capacity	30t/h	50t/h	85t/h	130~160t/h
	Motor power	400kW	1000kW	1250kW	1250kW
Cement mill	Specification	Φ2.4×13m Open circuit	Φ3×11m Closed circuit	Φ3.2×11m Closed circuit	Φ4.2×13.5m Closed circuit
	Capacity	22t/h	42t/h	64t/h	95t/h
	Motor power	800kW	1250kW	1400kW	3550kW